Grayscale – Meera Laser

Semiconductor Side Pump Laser Marking

Semiconductor pump series laser marker uses Galvanometer laser marking technology and most advanced semiconductor pump laser technology, makes the YAG rod generates a mass of inverted population with 800nm wavelength semiconductor laser diode pump Nd:YAG crystal, forms 1064nm wavelength giant pulse laser beam output under the effect of 0 switch, through expanding and focusing of laser beam, and finally realizes marking through controlling the deflection of galvanometer.

It is a revolution in laser marking field. This type of laser marker features low energy consumption, high electro-optic conversion efficiency, stable laser output mode, high reliability, small size, excellent marking effect and no consumables.

The marker is designed according to ergonomics, providing beautiful appearance and simple operation. All the important optic parts are imported from Europe and America. The optics system is in fully sealed structure. It has optics preview and focus indication function and provides reliable security for the 24-hour continuous working of the machine.

Features:

Multilingual software based on English
Full worldwide remote access via network
Customized log file to store all commands, processes and laser parameter
Separate modes for operators, supervisors and service
Programming in Visual Basic Script or via data import
Interfaces GDS II, STL, DXF
Addressing of up to 32 NC axes
Intuitive graphical operator interface with preview
Marking with single or double density codes complying
SEMI standards M12, M13 or according to customers definition

Laser source:

DPSS laser source
1064 nm, 532 nm (SHG)

Options:

Semi-automated or fully automated alignment with camera system
Automated workpiece handling
Vacuum chuck
Workpieces mount for 300 mm wafer
Purpose build mounts for masks
Customer-specific workpiece mounts
Fully air-conditioned processing chamber
Mini environment up to ISO class 4
Beam analyser featuring software

Specifications

S.No	Parameters Name	Parameters Data
1.	Max. laser average power	50W
2.	Beam quality	<6M2
3.	Laser wavelength	1064nm
4.	Repetition frequency	≤50KHz
5.	Cooling Mode	Water-cooling
6.	Standard marking area	100mm×100mm
7.	Marking area option	50mm×50mm, 150mm×150mm, 200mm×200mm, 300mm×300mm
8.	Marking depth	≤1.8mm
9.	Linear speed	≤7000mm/s
10.	Min. line width	0.01mm
11.	Min. character size	0.2mm
12.	Repetition accuracy	±0.002mm
13.	Power consumpted	≤1.5KW

Semiconductor End Pump Laser Marking

Semiconductor lasers are diodes which are electrically pumped. Recombination of electrons and holes created by the applied current introduces optical gain. Reflection from the ends of the crystal form an optical resonator, although the resonator can be external to the semiconductor in some designs.

Advantages:

High reliability
Long service life
High energy conversion efficiency
High light beam quality
Low power consumption
Semiconductor fully solid and air cooling device
Laser source and resonance cavity separated structure
Easy maintenance
Small size and convenient system integration

Specifications

S.No	Parameters Name	Parameters Data
1.	Max. laser average power	30W
2.	Repeat accuracy	0.001mm
3.	Laser wavelength	1064nm
4.	Repetition frequency	≤50KHz
5.	Cooling Mode	Water-cooling
6.	Standard marking area	100mm×100mm
7.	Marking area option	50mm×50mm, 150mm×150mm, 200mm×200mm, 300mm×300mm
8.	Marking depth	≤1.8mm
9.	Linear speed	≤7000mm/s
10.	Min. line width	0.01mm
11.	Min. character size	0.2mm
12.	Repetition accuracy	±0.002mm

Fiber Laser Marking

The optical fiber laser marker is the third generation laser marker system developed by our company with the most advanced technology in the world. It uses optical fiber laser to output laser and realizes marking function through high speed scanning galvanometer system. The optical fiber laser marker features high electro optic conversion efficiency, air cooling, small size, high quality output beam, high reliability, long service life and energy saving.

It can carve metal materials and certain nonmetal materials and is widely used in fields that have high requirement on depth, smoothness and fine, such as stainless steel mobile phone overlay, clock and watch, mould, IC, mobile phone keypad, etc. Bit map marking can carve beautiful pictures on the surfaces of metal and plastic, and the marking speed is 3-12 times of the speed of traditional first generation lamp pump marker and second generation semiconductor marker.

10W Air DPSS OEM in a new Nd:YVO4 laser marker system which can work on any type of metal and almost all industrial use plastics. The system consists of two parts: resonator unit-scnaeer head and power supply box and control. A 3 m optical fivre and signeal cable allow the power supply box to operate remotely. A notebook with the customs interface card and SLC (MLS LASER CONTROLLER).

Features:

Control: PC Windows with PCI or USB card, RS232 Software MLS Laser Controller
Interfaces: PLC, data network (ethernet), I/O digital, axis control, other auxiliary devices
Software: developed completely by MLS. Elaborates data or images to be marker and manages laser and all connected devices. Files can be imported in SVG, BMP, JPG, HTML, PLT.

Specifications

S.No	Parameters Name	Parameters Data
1.	Output power	10W @ 10KHz
2.	Wavelength	1064nm
3.	M2	≤1,8
4.	Max. marking speed	5000 mm/s
5.	Power supply	230V 50/60 Hz 1ph
6.	Absorbed power	550 W
7.	Beam source weight	5 Kgs
8.	Scanner head weight	3 Kgs
9.	Aiming beam	Red Diode Lase
10.	Marking area	65×65 mm and 110×110 mm

CO2 Laser Marking

Laser marking systems provide a galvo-steered beam designed for marking. The CO-Series laser marking systems are excellent for marking substrates like wood, glass, Plexiglas®, quartz, ceramics, fabrics, and other organic materials. Mark-On-The-Fly versions are available for application dependent line speeds up to 2700 ft/min. (900 meters per minute). Also available are embedded controller versions requiring no separate PC

Advantages:

The core optic components of the CO2 series laser marker are imported from America. The CO2 radio frequency laser and high speed scanning galvanometer imported from America provide reliable guarantee for the long time, continuous, high speed and stable work of the machine.
The CO2 radio frequency laser is a kind of gas laser and the laser wavelength is 10.64μm, which is in medium infrared frequency.
The CO2 laser has big power and high electro optic conversion efficiency.
It uses CO2 as the working substance, and fills the CO2 and other gases into the discharge tube. When high voltage is added to the electrode, glow discharge generates in the discharge tube and makes the gas molecules release laser. After expanding and focusing the released laser energy, the laser process is realized through deflection with scanning galvanometer. The marking software runs in WINDOWS platform and Chinese interface. It is compatible with the file formats of AUTOCAD, CORELDRAW and PHOTOSHOP, such as PLT, PCW, DIF, BMP, etc. It also can use SHK and TTF character libraries. Design graphs through computer. The operation is simple. The power is controlled by the software and adjustable.
Perfect for high resolution operations for the specialist marking of wood, plastics, paper, glass, foils and composite substrates
In-built 4 axis control, which is easily integrated into automated production systems or into one of Electrox’s stand-alone workstations
Extremely low operational cost and virtually maintenance free
Easy to use with minimum training and set-up requirements utilising user-friendly Windows™ software for guaranteed optimum marking performance

Specifications

S.No	Parameters Name	Parameters Data
1.	Laser Type	CO2
2.	Laser wavelength	1064nm
3.	Max. Pulse Frequency	50kHz
4.	Max. Marking Speed	5,000mms-1
5.	Operating Temperature	16°C – 35°C (Non Condensing)
6.	Max. Laser Average Power	30W, 55W
7.	Pulse Duration	20µs
8.	Power Stability	5%
9.	Beam Quality	>15mm.mrad
10.	Control Electronics	19 inch rack mounted (5U)
11.	Optical Unit Protection	IP52A
12.	Supply Requirement	5KW
13.	Max. Weight	56Kg

Lamp Pump Laser Marking

YAG laser is a kind of solid laser and the wavelength of the laser that it generates is 1064nm, which is in infrared frequency. It features high resonance efficiency, high output power and high stability. It is the most mature and mostly used solid laser. The lamp pump YAG laser uses the krypton lamp as the energy source and Nd:YAG as the medium (working substance) that generates laser.

The light of specific wavelength that the excitation source generates can promote the working substance to have level jump and release laser. After amplifying the released laser energy, the laser beam that can process materials is formed.

Benefits:

The lamp pump YAG series laser marker uses America high speed scanning galvanometer, British ceramic focus cavity and America laser rod, featuring high scanning precision, high speed and stable performance.
It can satisfy the requirement of long time continuous work and carve metal and nonmetal materials.
It is widely used in electronics, bearing, clock and watch, glasses, communication, electric apparatus, automobile parts, plastic keys, hardware tools, medical instruments, etc.

Specifications

S.No	Parameters Name	Parameters Data
1.	Laser wavelength	1064nm
2.	Laser repeating precision	≤50KHz
3.	Maximum laser power	50W
4.	Standard carving range	100mm*100mm
5.	Optional carving range	50mm*50mm
6.	Carving depth	<1mm
7.	Carving line speed	≤7000mm/s
8.	Minimum line width	0.015mm
9.	Minimum character	0.3mm
10.	Repeating precision	±0.003mm
11.	Power supply	220V/single/50Hz/20A
12.	Integrity power	5KW

Green Laser Marking

Solid-state (DPSS) green wavelength laser marking system. The laser beam and Q-switched pulse characteristics are optimized for applications that require high beam quality and stability. In addition, the EV4GDS offers extra power and speed for precision marking, and is the ideal choice for laser marking, scribing, trimming and other material processing applications. With an average diode life of greater than 20,000 working hours, the EV4GDS offers the user “best-in-class” reliability. The robust mechanical and optical design of the Telesis EV4GDS enables operation in an industrial environment where shock, vibration, and dust are a concern. Power Range: 4W

Specifications

S.No	Parameters Name	Parameters Data
1.	Laser wavelength	532nm
2.	Light beam quality	<2
3.	Power	5W/7W/9W
4.	Repeating frequency	0-100KHZ
5.	Carving range	70×70mm/ 100×100mm
6.	Carving line speed	≤7000mm/s
7.	Minimum character	0.15mm
8.	Repeating precision	±0.004
9.	Cooling method	Air cooling
10.	Power supply	220V/50HZ/10A

Laser Plastic Welding

This technique requires one part to be transmissive to a laser beam and either the other part absorptive or a coating at the interface to be absorptive to the beam. The two parts are put under pressure while the laser beam moves along the joining line.

The beam passes through the first part and is absorbed by the other one or the coating to generate enough heat to soften the interface creating a permanent weld.

Semiconductor diode lasers are typically used in plastic welding. Wavelengths in the range of 808 nm to 980 nm can be used to join various plastic material combinations. Power levels from less than 1W to 100W are needed depending on the materials, thickness and desired process speed.

Diode laser systems have the following advantages in joining of plastic materials

Cleaner than adhesive bonding
No micro-nozzles to get clogged
No liquid or fumes to affect surface finish
No consumables
Higher throughput
Can access work-piece in challenging geometry
High level of process control

Requirements for high strength joints include

Adequate transmission through upper layer
Absorption by lower layer
Material compatibility – wetting
Good joint design – clamping pressure, joint area
Lower power density

Transparent Laser Plastic Welding

New fiber laser technology allows for the output of longer laser wavelengths, with the best results typically around 2,000 nm, significantly longer than the average 808 nm to 1064 nm diode laser used for traditional laser plastic welding.[citation needed] Because these longer wavelengths are more readily absorbed by thermoplastics than the infra-red radiation of traditional plastic welding, it is possible to weld two clear polymers without any colorants or absorbing additives. Common Applications will mostly fall in the medical industry for devices like catheters and microfluidic devices. The heavy use of transparent plastics, especially flexible polymers like TPU, TPE and PVC, in the medical device industry makes transparent laser welding a natural fit. Also, the process requires no laser absorbing additives or colorants making testing and meeting biocompatibility requirements significantly easier.

Applications

Specific applications include sealing / welding / joining of: catheter bags, medical containers, automobile remote control keys, heart pacemaker casings, syringe tamper evident joints, headlight or tail-light assemblies, pump housings, and cellular phone parts.

Battery Welding

Laser welding is widely used in the sealing of batteries shell, stainless or aluminum. Fiber transferring make it fit for working with manufacturing lines and realizing welding automation. Unite Winner’s laser welding machines are now used in famous battery factories like BYD.

Advantages

Controlled by PLC
Touch Screen and button control
2 workstation feeding, welding, unloading simultaneously
Automatically correct the position of the battery bottom shell and cover
CCD monitor can observe processing quality and position
2 laser beams welding simultaneously

Specifications

S.No	Parameters Name	Parameters Data
1.	Laser Wavelength	1064nm
2.	Rated laser output power	400W
3.	Adjusting range of light spot	0.1-3.0mm
4.	Size of light spot	0.2-3.0mm
5.	Pulse width	≤20ms
6.	Pulse frequency	≤100Hz
7.	Laser type	Nd:YAG pulse
8.	Sighting positioning method	Semiconductor red light
9.	NC system of the work bench	Mitsubishi PLC
10.	Stroke of work bench	200100150mm (z-axis manual, stroke is optional)
11.	Positioning precision	±0.02mm
12.	Repeating positioning precision	±0.01mm
13.	3-axis stroke of work bench	200200mm to 12001200mm (optional)
14.	Bearing of work bench	≤50kg
15.	Power supply	380V/3-phase/50Hz/40A
16.	Master unit power consumption	14KW

Mould Laser Welding

The working principle of this laser deposition welding system is to use laser high thermal energy and the melting technology in spot to process the welding and repairing of minute parts. It makes up the shortage of traditional hydrogen arc welding in repairing precision surfaces, avoids the two difficulties of thermal strain and after-treatment, and saves the production period of mould.

Applicable Industries:

The laser deposition welding system (laser mould welder) is specially designed for the mould industry and used in repairing of precision moulds, such as mould manufacture for digital products, mobile phone, toy, automobile and motorcycle, and molding industry. Through the repairing of moulds, it is possible to reuse the moulds, save the production cost and improve the working efficiency significantly. This technology can also be used to modify the design or size of moulds to reduce the development period.

Advantages:

With unique structure design, it is suitable for repairing of large, medium and small moulds.

Ceramic converging cavity is imported from the Britain. It is corrosion resistant and high temperature resistant, and has 8-10 years service life. The life of xenon lamp is more than 8 million times.
Use the most advanced light shielding system to eliminate the irritation to eyes by light during working.
The laser head and optics part can be rotated for 360° upward/ downward lifting and forward/ backward pushing, suitable for repairing of large, medium and small moulds.
The parameters are controlled by intelligent remote controller, which is simple and convenient.
The work bench can be lifted, and moved in three dimensions.
The size of light spot can be adjusted.

Specifications

S.No	Parameters Name	Parameters Data
1.	Types	Fixed Optical Bench/Hanging Arm/Fixed Optical Bench
2.	3-axis stroke of work bench	X=300mm, Y=200mm (X, Y can be adjusted manually and Z-axis can be lifted)
3.	Welding wire diameter	0.1mm ~ 0.8mm
4.	Pulse width	≤20ms, 0.2 ~ 25ms
5.	Maximum laser power	180W, 300W
6.	Bearing of work bench	≤200KG
7.	Power supply	220V≤10%/50Hz Or 380V≤10%/50Hz
8.	Laser Type	Nd:YAG pulse
9.	Adjusting range of light spot	0.1~0.3mm
10.	Size of light spot	0.2–3.0mm
11.	Laser wavelength	1064nm
12.	Pulse frequency	≤50Hz
13.	Laser output focus length	80mm/100mm/120mm(optional)
14.	Laser cooling	Water cooling
15.	Observing system	Microscope (360° adjustable)
16.	Protection gas	One line (xenon)

Electro Motor Welding

From welding of special gears for small batches of gearboxes, to rack-and-pinion steering gear, differentials, cylinder blocks, suspension arm strengthening ribs and advanced devices at the cutting edge of racing technology, you can depend on us to keep your team in pole position. We weld aluminum alloys, steel and titanium and resolve your high-tech welding issues. Prototype work is frequently undertaken.

Case 1: Titanium Hubs

A well known rally team manufactured a set of hubs for their car which were all but finished when the designers changed a diameter. Cars overcame the problem by adding a layer of titanium 64 all round the internal diameter for the hubs to be re-machined to the new dimension, resulting in no distortion or reduction in strength.

Case 2: Maxon Motors

Standard motors have straight plain output shafts, and need gears or actuators welding on. Laser welding is ideal for its accuracy in aligning the gear and welding it firmly in place, and the low heat input avoids damaging the motor. Cars weld front wing trim actuators and gear selector motors for various teams.

Specifications

S.No	Parameters Name	Parameters Data
1.	Wavelength	1064nm
2.	Max. Single pulse energy	60J 80J
3.	Average output power	60W 100W
4.	Focused spot diameter	0.20-1.5mm (Adjustable)
5.	Pulse width	1-20ms (Adjustable)
6.	Pulse frequency	1-20Hz
7.	Protective gas	One Route
8.	Power supply	220V 50Hz 4.5KW
9.	Dimension	8305601045mm

Laser Jewelry Spot Welding

The laser spot welding is an important aspect of laser process technology application. The spot welding process is thermal conduction, i.e. the laser radiation heats the surface of work piece, and the surface heat diffuses to the interior through thermal conduction and melts the work piece by controlling the width, energy, peak power and repeating frequency of laser pulse to form specific molten pool. Because of its unique advantage, it is widely used in the process of gold and silver jewelry and welding of mini and small parts.

Advantages

Very suitable to repair molds in all sizes. The adjustable range of power, pulse width, frequency and spot size is wide.
The technical data were adjusted by the controlling bar in the hermetic cavity
Easy to operate and high working efficiency
Keep on working up to 24 hrs, the performance of the whole machine is very stable
Prevent corrosion, the lifespan of the cavity can up to 8-10 years, and the lifespan of the xenon lamp can up to 8 million times.
Protection shelter can protect your eyes from the hurt of laser, with a humanistic design, comfortable for working.
All data can be adjusted by an intellectualized controller, easy and fast to operate.

Specifications

S.No	Parameters Name	Parameters Data
1.	Max. Laser Power	150W
2.	Laser working medium	Nd: YAG
3.	Laser Wavelength	1064nm
4.	Single Pulse Max Laser Power	60J
5.	Feedback Type	Current minus feedback
6.	Single Pulse Width	0.1ms-20ms
7.	Welding Depth	0.1-3mm (Depending on materials)
8.	Pulse Frequency	1-200HZ
9.	Positioning	Red light
10.	Cooling	Water Cooling
11.	Power Consumption	6KW
12.	Power Supply	Three phase 380V/50HZ
13.	Host dimension(WDH)	1000mm480mm1080mm
14.	Chiller dimension(WDH)	40mm660mm770mm

Opto Communication

Pulse laser welders are electronically compatible and ideal for voltage sensitive applications. Precision automated or manual welding construction can be performed on electronic/industrial components with a high degree of accuracy, while eliminating the potential hazards of heat damage or thermal stress to complex manufacturing materials.

Laser welding also ensures a longer life of the component parts.Common laser spot or laser seam welding applications include tool and die repair, complex electronic components, high-precision industrial assemblies, pressure-sensitive hermetic laser seals, and other unique applications.

Specifications

S.No	Parameters Name	Parameters Data
1.	Laser system	ND-YAG :UW 25W / 5W
2.	Energy share	3 way
3.	Work station	45 deg angular welding
4.	View	CCD Monitor
5.	Work bench size	780mmx950mmx1150

Solar Panel Welding

For flat plate solar energy collectors, the aluminium sheet and copper tube is thin, traditional welding will cause irregularity in welding depth, blemish, and destroying the covering film of the collector.

Laser welding will solve this problem for its precise locating.

Specifications

S.No	Parameters Name	Parameters Data
1.	Work station	2 Nos
2.	Output Head	2 Nos (rotate automatically, can weld X, Y direction)
3.	Welding wire diameter	0.1mm ~ 0.8mm
4.	Control	1064nm
5.	Drive	Servo Motor
6.	Travel	2350mm x1100mm
7.	Accuracy	0.05mm
8.	Size	8500mm x 2200mm x 1580mm

Hybrid Welding

Laser Hybrid welding is a type of welding process that combines the principles of laser beam welding and arc welding. The combination of laser light and an electrical arc into an amalgamated welding process has existed since the 1970s, but has only recently been used in industrial applications.

There are three main types of hybrid welding process, depending on the arc used: TIG, plasma arc or MIG augmented laser welding. While TIG-augmented laser welding was the first to be researched, MIG is the first to go into industry and is commonly known as hybrid laser welding.

Whereas in the early days laser sources still had to prove their suitability for industrial use, today they are standard equipment in many manufacturing enterprises. The combination of laser welding with another weld process is called a “hybrid welding process”. This means that a laser beam and an electrical arc act simultaneously in one welding zone, influencing and supporting each other.

Laser Hybrid process

For welding metallic objects, the laser beam is focused to obtain intensities of more than 1 MW/cm2. When the laser beam hits the surface of the material, this spot is heated up to vaporization temperature, and a vapor cavity is formed in the weld metal due to the escaping metal vapor. This is known as a keyhole. The extraordinary feature of the weld seam is its high depth-to-width ratio. The energy-flow density of the freely burning arc is slightly more than 100 kW/cm2. Unlike a dual process where two separate weld processes act in succession, hybrid welding may be viewed as a combination of both weld processes acting simultaneously in one and the same process zone. Depending on the kind of arc or laser process used, and depending on the process parameters, the two systems will influence each other in different ways.

The combination of the laser process and the arc process results in an increase in both weld penetration depth and welding speed (as compared to each process alone). The metal vapor escaping from the vapor cavity acts upon the arc plasma. Absorption of the laser radiation in the processing plasma remains negligible. Depending on the ratio of the two power inputs, the character of the overall process may be mainly determined either by the laser or by the arc.

Glovebox Welding

We manufacture & supply an excellent assortment of our Glove Box Welding Machines, which is widely accepted by our clients all across the globe. Our such range is fabricated from high grade material that makes it more reliable and durable. These machines are very efficient as they are built using advanced technology.

Gas Circulation Closed Loop Gas Recirculation Purifier Unit

Gas Purification System: Removal of H2O and O2
Attainable Purity (Inside Glove Box): H2O<1ppm(v), O2<1ppm(v)
Regeneration: The Purifier Unit is Regenerable
Procedure: Automatic Regeneration Program And Manual Control (HMI & PLC Controlled)
Regeneration Gas: N2/H2 mixture (H2:3-5%) or Ar/H2 mixture (H2: 3-5%)
Cooling: Water Cooling, 2-3 l/min
Circulation Unit: Integrated Blower, Flow rate: 70 m3/h at P=60 mbar
System Valving: Main Valves (For Circulation) Electro-pneumatic Valves, Type: KF 40
Control Valves: Magnetic Valves 3/8″, PLC controlled
System Piping: Main Piping Stainless Steel SUS304 Pipe, Type KF-40 flange system
Side Piping: 3/8″ Stainless Steel Pipe
Purifier unit and Components Leak Rate: <10-5mbar- l/s

Moisture and Oxygen Analytical Instruments

Trace Moisture Analytical Instruments

Pinpoint accuracy
Maintain frames’ natural color
H2O Range: 0-1000 ppm
High Capacitance type
Able to perform Calibration
Easy dismantle to use in other area
Sensor: In-line piping type
Moisture reading will display on HMI screen
Sensor flange: KF- 40

Oxygen Analytical Instrument

O2 Ranges: 0-1000ppm or 0-25%
Easy dismantle to use in other area
Sensor: In-line piping type
Oxygen reading will display on HMI screen
Sensor flange: KF- 40

Vaccum Antechamber

Loading Vacuum Antechamber:

SUS 304 Thickness 2mm, Circular Type Antechamber, 390mm dia, Length 600mm, Material Stainless Steel SUS 304 Thickness 3mm, Siding Tray: Stainless Steel SUS 304 Inside Surface Brushed Finish, Outside Surface Enameled, Grey. Doors: Material Aluminum, Anodized, Thickness 10mm. Door lock Spindle-Lock, Lifting Mechanism, with inner shelfs Pressure Gauge: Manometer Analog Display Valves: Automatic Valves(KF-25 Vacuum Line/3/8″ refill line) Vacuum/Refill: PLC Automatic Control

Mini Vacuum Antechambe:

Mini Antechamber, SUS 304, thickness 2mm, Length: 300mm, Diameter: 150mm

Leak Rate:

<10-5mbar- l/s

Applications

Laser Welding (Micro-wave Devices, Relay)
Science & Research
OLED/PLED Development Research
Batteries Development & Research
Lamp Development & Production
Pharmaceutical Applications
Nuclear
Position Sensitive X-Ray Detection

Specifications

S.No	Parameters Name	Parameters Data
1.	Laser power	75 Watts
2.	Beam delivery	2 way energy share
3.	Control	industrial pc
4.	Drive	Servo Motor
5.	Travel	300mm x200mm x 100mm
6.	Function	Heat Absorbing Glass
7.	Technique	Glass
8.	Thickness	2mm, 3mm
9.	Usual Size	50108mm, 30110mm, 90110mm, 18110mm, 50*100mm
10.	Size Tolerance	+/- 0.05mm
11.	Color	Clear, Black, Green, Gold
12.	Material	Glass, PVC, ABS
13.	Irt	700-1300um
14.	UV Transmittance	313nm
15.	Usage	Electric Welding

Pillow Welding

The Pillow Plate (or thermo plate) consists of two steel plates, connected by laser welding. After being welded together, the plate is inflated by using water pressure. The water pressure creates a specific single or double embossed profile – the pillow plate, through which the cooling or heating medium is conducted. While the thickness and the spot pattern is determined by the design pressure.

High flexibility, quality and safety

Wide range of product dimensions (max. 2000 x 8000 mm)
Wide range of product sheet tickness dimensions (0,8 / 0,8 till 2 / 20 mm)
CAD / CAM environment means easily creating new welding patterns and programs
Special software “Thermo plate Creator” for standard and new programs
Automatically measuring of laser optics by start of every weld
Automatically adjustments / change-over of machine
Communication with ERP software (automatical order input)

Tailor Blank Welding

Tailored blanks are semi-finished parts, which are typically made from sheets with different alloys, thicknesses, coatings or material properties. After joining, these will be subjected to deep drawing or stamping.

Tailored blanks are used to make items such as door panels which are thick near the hinges and thin near the lock to withstand different types of loads or corrosion attacks.

They are lighter and often cheaper than conventional sheets. Tailored Blanks are typically made from steel. Aluminium and dissimilar material tailored blanks are also available but less common.

Tailor Welded Blanks (TWB) are welded from different sheets in the butt joint configuration. This is normally achieved by laser welding.

Laser beam welding (LBW) is a welding technique used to join pieces of metal or thermoplastics through the use of a laser. The beam provides a concentrated heat source, allowing for narrow, deep welds and high welding rates. The process is frequently used in high volume applications using automation, such as in the automotive industry. It is based on keyhole or penetration mode welding.

Advantages:

Along with cost reduction, weight reduction, and increased performance there are many advantages to using tailor welded blanks.

Meet CAFE targets. A 25% vehicle weight reduction results in 20% reduction in fuel consumption.
Optimized crash performance through the use of high-strength materials.
Optimized material utilization through efficient nesting.
Lower capital costs for tooling and assembly lines through part number reduction.
Reduced product design costs due to part consolidation.
Elimination of overlapping joints improves corrosion behavior.

3D Nonmetallic Laser Cutting

The system concept of the JENOPTIK-VOTAN BIM series is based on a beam guide inside the robot. This allows using CO2 lasers with a power of up to 5 kW without having to use a complex external beam guide that often causes collisions. At the same time, the equidistant beam path prevents the laser beam from pumping, ensuring a stable beam quality.

This approach makes the Jenoptik system an optimized tool for cutting of all 3D plastic parts of a vehicle, for example inner doors or bumpers. Due to its high flexibility, JENOPTIK-VOTAN BIM is the ideal, virtually wear-free tool for processing of a variety of working parts even if you have only one laser machine, because you don’t need the special cutting dies as during the conventional processing.

Fast and Reliable Plastics Welding with JENOPTIK-VOTAN W:

In order to expand the applications of the laser beam welding, Jenoptik has developed a welding technique with free radiating diode lasers. Diode lasers have been used as pump sources in disk lasers for years and are used by Jenoptik as direct emitters, too.

They provide the following characteristics:

Very high efficiency, since no loss through fiber coupling.
High power output of up to 120 W per module.
High reliability and long lifetime of more than 20,000 operating hours.
Standard wavelengths of 808 to 980 nm.
Flexible scaling with favorable price-performance ratio.
Compact and robust design.

ND YAG Cutting

YAG 500W Sheet Metal Laser Cutting Machine integrates optical, mechanical, and electricity in one, which adopts laser, computer control technology and high-performance CNC laser power system. The cnc laser cutting machine is applied to cut stainless steel, carbon steel, alloy steel, spring steel, aluminum, silver, copper, titanium and some metal plate and pipe.

Widely used in sheet-metal structure, high-low-voltage electrical cabinet production, hardware, knife-volume, production of advertising signs, metal crafts, decoration aviation, mechanical parts, electical meter, sawblades, spring-chip and other industries.

Features:

The outside sliding guide ensures fast processing speed, which is especially suitable for the garment and leather industries.
Being integrated with more concise frame, this machine is more economical but still have the same excellent cutting and engraving effects.
Our three unique protection functions, i.e. anti-interference function, water-protective function and power cut-off function ensure longer working life, stability and effectiveness.
The stainless steel honeycomb platform we adopt, which is breakage-proof, ensures stable focus distance thus good cutting and engraving quality.
Original Singapore imported lens with molybdenum base makes the equipment produce smaller facula and stronger cutting force, greatly improving working efficiency and reducing cost.
Exhausting, absorbing and assistant blowing systems solve the problem that troubles the laser equipments manufacturing industry for years, extending the life of the laser tube.
This machine uses USB port to transmit data, equipped with large-capacity internal memory, improving working speed and efficiency greatly.

Specifications

S.No	Parameters	Range
1.	Medium of Laser	Nd: YAG
2.	Laser Output Power	500W
3.	Cutting area(mm) (length × width):	3000mm×1500mm
4.	Max cutting speed(m/min)	8 m/min, 10 m/min
5.	Cooling way	Water cooling
6.	Pulse Repeated Frequency	0-300Hz
7.	Min Line Width	0.12mm
8.	Laser Wavelength	1064nm
9.	Working Power	380V/50Hz/50A
10.	Continuous Working Time	24 hours
11.	Weight	3000kg
12.	Outline Size(mm)	4270mm×2480mm×1400mm (length×width×height)

2D Laser Cutting

Main Features:

Adopt cantilever flying optics structure. It is available to load and unload from three directions. Very good operator-machine access ability. Sheet material over 3meter by 1.5meter can also be put on the table.

With fiber laser , the beam quality is great, the cutting efficiency is high with low consumption, the machine is stable and easy to maintain.
Adopt single drive to avoid the difference error caused by double drive, so the cantilever is stable and beam is stable, the cutting precision is high.
Adopt the high rigidity aluminum alloy crossbeam(Y axle) analyzed with self-owned intellectual property rights, the weight is light so the movement of y axle is great.
Adopt centralized lubricating device controlled by control system to automatically lubricate the transmission parts so that the living lives and the precision of the transmission parts are protected.
Used auto-focusing adjustment system to automatically reset the focusing point when cutting different sheet material, the efficiency is improved greatly
It is available to cut high reflenctive material such as aluminum, and brass
The machine is fully closed for protecting the safety of the operators
Adopt FAGOR8070 control system with great stability and reliability.

Specifications

S.No	Parameters	Range
1.	Working Area	3000mm×1500mm
2.	X Axis Travel Distance	3030mm
3.	Y Axis Travel Distance	1520mm
4.	Z Axis Travel Distance	105mm
5.	Power of Fiber Laser	500W – 4000W
6.	Accuracy	±0.05mm
7.	Repeatability	±0.02mm
8.	Ideal speed	100m/min
9.	Max cutting speed	60m/min
10.	Acceleration (X, Y axle)	1.5g

CO2 laser brings sophistication in high-speed laser cutting onto a new level, creating enhanced production with superior speed, accuracy, and part quality. CO2 lasers are designed by using innovative linear drive motor technology to allow maximum speeds, even in small notches or narrow contours.

It provides previously unseen high-speed performance with regard to machining dynamics, contour accuracy, and process safety. Finn-Power L6 will process sheet sizes up to 1565 mm x 3074 mm. With 4 kW or even 5kW of laser power, it enhances laser cutting for various material thickness and material types.

The rigid machine frame provides a solid base for stable beam delivery optics and the high-speed drive system. This unique frame design accommodates highest acceleration and deceleration rates without compromise.

HIGH POWER CO2 laser has a compact design with the resonator and CNC built into the structure. The positioning of the shuttle tables is possible on two sides of the machine. This is beneficial when plant layout or production flow require system layout flexibility.

Main Features:

CadCam Software
Laser source (Resonator)
CE safety equipment
High pressure cutting option (25 Bar)
Central lubrication
Tropical Level Cooling unit
Scrap collector
Shuttle table (Automatic pallet changer)
Filter
Special laser cutting options
Sharp corner overheat protection (Speed-Power modulation)
Fast follow property of the head for high precision
Simple user interface parameter page (Power-speed-pressure combination)
Sheet identification and detection system (Ref. Point)
Two Cutting Heads: 5”, 7,5”
Exchangeable Lens Holder System for Different Focal lengths (1,5” lens)
Under Table Small Part & Scrap Conveyor

Specifications

S.No	Parameters	Range
1.	Work Size	60″ x 120
2.	Repeatability	0.001″
3.	Positioning Accuracy	+/0.004″ per 120″ of travel
4.	Positioning Speed	7900ipm, combined axis
5.	Laser Power	2.0kw / 2.5kw / 4.0kw / 6.0kw
6.	Controller	SINUMERIK 840D
7.	Lens	5″ and 7.5″ FL quick cartridge
8.	Table	Dual shuttle type pallets

Tube Laser Cutting

It incorporates space saving design and ease of use. Its high cutting speed and very low operating cost makes the most affordable system on the market. The Lasersystem can cut both framed and frameless stencils, without requiring any changeover. The light weight motion system allows excellent positioning accuracy while maintaining cutting speeds that are the highest in its class.

Main Features:

Efficient cutting of square and rectangular section with a slide way mounted cutting head.
The cutting head construction with hardened and ground helical gears and automatic backlash compensation guarantees longer blade life and its full exploitation, low noise levels and the very best cut quality.
The optimum working parameters for the best possible machine performance, from a complete and proven technological database covering blade speeds and feeds for differing materials, saw blade selection and material feed.
The material feed system and vice geometry assure the most positive clamping of the material during the cutting cycle whether the material is thin wall delicate tube or tough thick wall tube.
During the material feeding process, the material is lifted away from the vice bed and vice jaws to prevent the material surface being marked or scratched.
Blade life, even under arduous cutting conditions, is much improved by micro-lubrication and by turbo-refrigeration.
Cutting line has been designed to operate either as stand alone system or fully integrated in a complete automatic line controlled by one CNC programming unit integrating all additional de-burring, washing, drying and collecting operations.

Specifications

S.No	Parameters	Range
1.	Wavelength	1064 nm
2.	Output power	150-250W
3.	Power supply	380V +/- 15% 50/60 Hz 3ph – 9 KW
4.	Dimensions	1270x2100x2173h mm
5.	Working Area	600x600x400h* mm
6.	Repeatibility	+/- 0,02 mm
7.	Cooling System	Water
8.	Weight	1200 Kg

5 Axis CNC Automation

The laser optics and CNC (Computer Numerical Control) are used to direct the material or the laser beam generated. A typical commercial laser for cutting materials involved a motion control system to follow a CNC or G-code of the pattern to be cut onto the material. The focused laser beam is directed at the material, which then either melts, burns, vaporizes away, or is blown away by a jet of gas, leaving an edge with a high-quality surface finish. Industrial laser cutters are used to cut flat-sheet material as well as structural and piping materials.

Characteristics:

Equipped with a zero offset design processing head Increased corner speeds allow for high-speed processing.
Reduced setup and cutting times decrease total production time while maximizing productivity.
User-friendly Teach Box reduces setup time prior to processing, as it effectively teaches and corrects programs on 3D preformed parts.
Equipped with a new control unit which doubles axis rotation speed and increases cutting speed, reducing total production time by up to 40%.
Dross Reduction (DR) control optimizes output power and reduces dross adhesion. This produces parts with little need for post processing deburring.
High-performance multi-axis lasers with faster cutting speed and increased thickness capacity High pressure assist gas and optimum gas flow provide the ability to process stainless and aluminum alloys 2 times faster than the previous model.
Nitrogen-assisted cutting has more than doubled the maximum thickness of stainless steel compared to previous models, enhancing the cut quality on thick materials.
New control unit delivers improved operability.
Advanced 15″ touch panel provides an efficient and easy-to-use operator interface.

Specifications

S.No	Parameters	Range
1.	Laser Wavelength	1070-1080nm
2.	Laser Generator	Fiber laser
3.	Freedom of motion in space	5 axis
4.	Positioning	Red light
5.	Laser Power	500W
6.	Continuous Working Time	24 hours
7.	Max. Cutting Thickness	≤ 6 mm(According to materials and auxiliary gas)
8.	Laser Power Stability	≤ ± 3 %
9.	Pulse Width	0.1~20 ms
10.	Cooling	Water Cooling

3D Robot Cutting

The 3D laser technology can produce extremely accurate and complex laser cut geometry on angle, box, channel, pipe and tube, offering increased flexibility as well as rapid turnaround times on high quality products.In the laser cutting workshop is cutting a sheet metal molded parts, products made from bent sheet metal and planar shapes (small batch and mass production)

Characteristics:

Free, compact design, super beam quality, high photoelectric conversion efficiency, can reach up to 30%.
Robot arm, 6 axis moving together, easy to realize the space cutting with arbitrary curve. Robot also greatly save the labor cost, improving the cutting efficiency and production. It suits to cut kinds of complex, hard to approach and precision fields.
Special laser cutting head, auto focusing, high precision capacitor sensor auto tracking system, anti-collision protection, high cutting precision with little deviation.
500W Robot fiber laser cutting machine adopts China famous SUNRISE chiller, refrigerating capacity is 2P, greatly saving the energy consumption cost. And chiller volume is 15L, saving the water cost for a long time.
Wide application. Robot fiber laser cutting machine can be applied in 3D cutting, kinds of space complex fields, sheet metal cutting, pipes and tubes cutting (including various shapes).

Note: We can design and manufacture fiber laser cutting machine as your specific requirements. And you can send us samples for free cutting.

Specifications

S.No	Parameters	Range
1.	Laser Wavelength	1070-1080nm
2.	Laser Generator	German IPG Fiber laser
3.	Freedom of motion in space	6 axis
4.	Positioning	Red light
5.	Laser Power	500W
6.	Continuous Working Time	24 hours
7.	Max. Cutting Thickness	≤ 6 mm(According to materials and auxiliary gas)
8.	Laser Power Stability	≤ ± 3 %
9.	Pulse Width	0.1~20 ms
10.	Cooling	Water Cooling